Pulse Diverter Switch - PDS-90

The 90° High-Speed Switch Unit for 24V | 48V applications.
The Pulse Divert Switch 90 transfer unit for 24V and 48V applications is the logical next step in our development of 90° transfer unit offerings. Thanks to the new transfer concept, in which the roller bed and transfer belts move alternately, the PDS-90 achieves a throughput of 1,800+ parcels per hour.
The PDS-90 is a modular 90-degree transfer unit for high-performance, flexible and safely designed conveyor systems. Its scalable design means it is available in seven configuration variants that accommodates conveyor between frame (BF) designs from from 15" to 34". This allows the unit to be precisely adapted to different system layouts and material flows.
Designed for 24V and 48V systems, the PDS-90 enables a significant increase in throughput. With a capacity of 1,800+ pieces per hour, it offers a significant increase in conveyor capacity compared to conventional 90-degree transfer units (~ 1,200 pieces per hour). Loads of up to 110 lbs can be handled reliably.
The transfer of the conveyed goods is stroke-free. When switching between roller beds and transfer belts, the conveying elevation remains unchanged so that the conveyed goods are not lifted. This ensures a smooth, material-friendly transition and supports a continuous, trouble-free material flow – even with sensitive or heavy goods.
A maintenance-friendly design concept contributes to high system availability. All service work can be carried out via the top access – there is no need to crawl under the conveyor. In addition, there is no need to retention the belts, which reduces maintenance and minimizes unplanned downtime. Integrated broken belt detection supports rapid fault localization and helps to further reduce downtime.
The PDS-90 is available in a freezer rated design.
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- New transfer concept
- Throughput of 1,800+ packages per hour
- 110 lb load capacity
- Broken belt detection
- Top-access maintenance access
- Designed for 24V and 48V applications
- Available in standard and freezer versions
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- Up to 50% higher throughput
- Maximum layout flexibility with 7 variants
- Maintains same elevation for gentle handling
- Modular Design reduces lead time
- Higher system availability
- No belt retensioning required & Long-lasting, industrial-grade reliability
General Technical Data
- Voltage: 24V or 48V DC
- Dimensions: 30" Zone Length | 7 Standard Variants for BF from 15" to 34"
- Max Load: 50kg (Optional up to 100kg)
- Switching Stroke: 10mm
- Ambient Temperature: 20˚F to 104˚F (-22˚F to 20˚F for freezer rated model )
- Ambient Humidity: 10%-90% (No Condensation)
- Certifications: UL, CE, UKCA, RoHS, REACH

Every Pulse Divert Unit is specifically configured based upon your needs and your unique application. The PDU 90 will fit your application every time.
ConveyLinx, ConveyLinx Ai2, or MotionLinx controls the Pulse Divert Unit providing an effortless and seamless integration into an existing system. There is no need for additional controls or pneumatics and all components are provided by PULSEROLLER giving you the standardization and modularization you've come to expect. Design and commissioning time is cut significantly freeing up valuable resources.
- Seamless integration with PULSEROLLER applications
- Built to order based upon your exact conveyor dimensions
- Available in both 24V and 48V motor roller power options
- Transfer independent from conveyor
- Low profile design
- High throughput
- No air or pneumatics required
- Modular design
- Extremely durable
PDU-90 is custom configured to fit your conveyor frame
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2D Drawing
Part Number: PDU 90
Description: PulseRoller's Pulse Diverter Unit 90 Degree component for material handling systems. Drawing in DWG format.
2D Drawing
Part Number: PDU 90
Description: PulseRoller's Pulse Diverter Unit 90 Degree component for material handling systems. Drawing in PDF format.
Installation Guide
Description: This document provides all necessary information and steps to properly install the Pulse Diverter Unit (PDU-90)
PDU-90 3 Vane 100 Spacing 400 BF
Part Number: PDU90-W36L40-3-SS
Updated: 08-Jun-2016 Format: .DWG
Description: Sample reference drawing Pulse Diverter Unit PDU-90 showing 3 divert vanes for 100 mm roller spacing for a 400 mm BF conveyor.
Please note: This drawing is a reference drawing and the actual dimensions for your application are determined when you fill out the PDU-90 Configuration Form and then Pulseroller can create your specific drawing and 3D Model.
PDU-90 3 Vane 100 Spacing 400 BF
Part Number: PDU90-W36L40-3-SS
Updated: 08-Jun-2016 Format: .pdf
Description: Sample reference drawing Pulse Diverter Unit PDU-90 showing 3 divert vanes for 100 mm roller spacing for a 400 mm BF conveyor.
Please note: This drawing is a reference drawing and the actual dimensions for your application are determined when you fill out the PDU-90 Configuration Form and then Pulseroller can create your specific drawing and 3D Model.
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